Liquid Soap Manufacturers

TY Cosmetic is a projection of innovation in liquid soap manufacturing, offering unparalleled mass production capabilities tailored to the high-volume demands of today’s market. Our state-of-the-art facilities are the birthplace of custom formula creation, where each blend is an alchemy of quality and uniqueness.

Your brand’s essence is captured in every bottle, as we translate your concept into a tangible product with careful precision. From the initial compound to the final creation, we ensure that every aspect of manufacturing is infused with excellence, fostering products that resonate with quality and client individuality.

Formulation

7990 +

MOQ

1980 Pcs

Professional Staff

1990 +

Production Area

79900 m²

Production Line

Production Time

1 Day

Liquid Soap Market

According to Fortune Business Insights, the liquid soap market is projected to grow upto $35.70 billion by 2030. Manufacturers are witnessing a surge in demand, driven by a consumer base that increasingly values hygiene, eco-friendliness, and skin health.

The evolution of the market has been influenced significantly by the shift towards sustainable and natural ingredients. This has propelled liquid soap manufacturers to invest in biodegradable formulas and eco-friendly packaging, aligning product offerings with the values of the modern consumer.

TY Cosmetic is at the frontline, not just in terms of product quality but also in their approach to customer engagement and retention. The commitment to delivering a product that aligns with the lifestyle and values of the consumer has never been stronger.

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Liquid Soap Production

Step#1 Preparing Ingredients

The process of how to manufacture liquid soap begins with the preparation of ingredients. Key components include water, potassium hydroxide (KOH), vegetable oils or animal fats, glycerin, and fragrance oils. Measuring the oils and fats by weight, ensuring accuracy for the chemical reaction to occur properly. Heat the oils typically around 100 degrees Fahrenheit, to help them combine more easily with the other ingredients.

Step#2 Saponification

In liquid soap manufacturing process, the potassium hydroxide is dissolved in water to create a lye solution. This solution is then slowly added to the heated oils while continuously stirring. The mixture must be stirred thoroughly to avoid uneven saponification, which can lead to a poor quality product. The reaction will cause the mixture to heat up and thicken as the saponification process takes place.

Step#3 Dilution

Once saponification is complete, the soap mixture is often too thick and needs dilution. Additional water is gradually added to the mixture until the desired consistency is reached. This process can take several hours as the water must be added slowly to prevent separation. The soap is continuously stirred and monitored to ensure a smooth consistency, which is vital for the next stages of production.

Step#4 Addition of Additives

The next step is to add any additional ingredients that enhance the soap’s properties. This includes fragrances, colorants, moisturizers like glycerin, and preservatives to extend the shelf life of the liquid soap. TY Cosmetic ensures that each additive is chosen carefully to maintain the quality and stability of the product. The additives are mixed in thoroughly to ensure even distribution throughout the soap.

Step#5 Maturation

The maturation stage allows for the full integration of the additives into the soap and for any excess water to evaporate. During this period, the soap is left to rest, which can vary from a few days to a week. This allows the pH levels to stabilize and the consistency to become uniform. It is a critical step that should not be rushed to ensure the quality and effectiveness of the soap.

Step#6 Quality Control and Packaging

In this step the liquid soap is tested for pH balance, consistency, fragrance, and effectiveness. Adjustments are made as necessary to meet the industry standards. Once approved, the soap is moved to the packaging phase where it is bottled, labeled, and prepared for distribution. The packaging is chosen to protect the product’s integrity and appeal to consumers while also providing convenience in use.

Creating Your Own Private Label Liquid Soap Product Line Has Never Been This Easy

4 Reasons to Choose TY Cosmetic as Your Private Label/OEM Partner

1. Hassle-Free

We provide one-stop professional OEM service solutions from formulation customization to packaging design and production. We take care of the nitty-gritty so you can focus on building your brand and establishing your sales channels.

2. Quality Management

All of our products are manufactured in a 100,000-grade clean room built to international GMPC standards. We have a team of experienced and professional and strict staff to carry out daily inspection of the items that have been produced.

3. Rigorous Production Process

TY Cosmetic ensures that every step of the production process is carefully managed and inspected using detailed Standard Operating Procedures. We have put product inspection standards in place to make sure quality requirements have been complied.

4. Experienced R&D Team

Our experts in OEM Cosmetics & Skincare Research team are the essential foundation to make your success. We have thousand of formulations for a wide range of skincare products. Learn more about this team and other teams.

Raw Material Sources

Your products are produced by the raw material from our proud partners below:

Effective Production Process of Your Cosmetic/Skincare OEM

We believe quality is always the key to success, which includes a responsible approach to manufacturing, and controlling whole process.

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What did our happy clients say?

They help me to build up my own Skin care brand! The R&D ability is not only very flexible, the product formula is also stable. They can provide the products I want and suitable for my market. This is very important because it will help us to sell products and expand my brand.

Sandy

Really strong R&D ability, their lab can accurately develop the formula that meets my needs, trade clerk is professional, every detail is handled very meticulously, high production efficiency

Giacomo

Professional OEM Cosmetics Factory, They will know what i am thinking and they will according to my thinking to provide professional and suitable OEM order plan for me!

Joe

The professional OEM cosmetics factory, have strong and professional R&D team , they are very amazing from selection to production. really satisfied with every detail and service, which makes me very relieved.

Vivian

#1 Quality of Raw Materials

When operating a liquid soap business, the quality of raw materials is paramount. For example, the oils and fats as well as the lye, fragrances, and additives used should be high-quality. Poor quality or contaminated ingredients can result in a subpar product that may not saponify correctly, could be irritating to the skin, or have a shortened shelf life.

According to Build Magazine, high quality materials might be more sustainable than cheaper alternatives. Consistent suppliers typically provide batch certificates that guarantee the quality of each shipment. This deals with maintaining a brand reputation for reliability and safety in the long term.

#2 Saponification Process Control

The saponification process, where fats and oils react with lye to form soap, must be carefully controlled. Precise measurements and conditions are necessary to achieve the correct chemical reaction. As too high or too low temperatures can lead to incomplete saponification or a poor-quality product.

The reaction must be monitored to ensure that it progresses correctly, which involves regular pH testing. The operator must also be trained to manage any unforeseen circumstances that could affect saponification, such as fluctuations in room temperature or humidity levels.

#3 Consistency and Viscosity Management

Viscosity is affected by the concentration of soap in the water and the types of oils used. To manage this, operators need to control the dilution process, adding water slowly and evenly to reach the desired thickness. The maturation process also impacts viscosity; as water evaporates, the soap naturally thickens.

If the product is too viscous, it may not pour easily, while too thin a soap can give the impression of being watered down or cheap. Periodic samples should be taken to ensure that the viscosity remains within the desired range, with adjustments made as necessary.

#4 Regulatory Compliance and Safety Standards

Adherence to regulatory standards and safety protocols is non-negotiable in the liquid soap manufacturing process. For example, the guidelines set by health and safety administrations regarding the production and labeling of cosmetic and cleaning products. TY Cosmetic is well-versed in the legal requirements for their product, including the accurate listing of ingredients, warning labels, and manufacturing best practices.

Safety data sheets for all ingredients should be on hand, and all staff should be trained in handling chemicals safely. Regular audits should be conducted to ensure ongoing compliance, as regulatory standards can change. This also protects the employees and the business itself from legal issues and potential recalls.